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Servicing Denver, Arvada,
Westminster, Northglenn, Thornton, Wheat Ridge, Sheridan, Lakewood, Englewood,
Centennial, Littleton, Aurora, Castle Rock, Highlands Ranch and surrounding
communities. Counties served are: Douglas, Arapahoe, and Jefferson Counties.
Need
Heating or Cooling Parts? Visit our affiliate - My Hvac Parts.com
H.V.A.C. Parts Direct To the Homeowner!
TESTING A FURNACE FOR CARBON MONOXIDE.
Here in Denver, Colorado most home sales will require that the
seller of the home have the heating equipment " Certified ". This
certification is different than simply having the furnace checked! When a
reputable company certifies the furnace, they are saying in writing that the
furnace is in proper operating order and is safe to use.
The first step in doing this certification for us is to use a
high quality test meter which measures carbon monoxide in parts per million (
PPM). This is a $ 500.00 meter and is extremely sensitive and accurate. It's
accuracy will be affected by temperature, battery condition and the fact that it
travels in a protected case but is none the less in a service truck which
is hitting bumps, potholes and the like. The meter has a calibration adjustment
on the front of the instrument that must be calibrated in fresh outdoor air
before each use! Please note in the picture below, our initial reading was
004 PPM in fresh air. The next shot will show the calibration procedure.

Below we have calibrated the instrument to 000 PPM in fresh outdoor air. Some
service companies forget this important step and therefore condemn a furnace as
being "cracked" when in reality they didn't follow the instruments
manufacturers instructions.

The furnace we are checking is in a crawl space which has no combustion air
ducts.
The first test involves taking a reading at the furnace burners. We would expect
to see a reading around 020 PPM. As you can see, below we read 184 PPM. This is
the first sign of a more serious problem or problems. This could be a problem of
dirty burners, a dirty or collapsed heat exchanger, obstruction in the flue
system, a cracked heat exchanger, insufficient combustion air and several other
causes.

Below is a shot of where the instrument probe is inserted near the burners.

Now we like to get a general feeling if the carbon monoxide levels are indeed
not being vented up the flue pipe to out doors. So we take a sample of the air
over the furnace itself. As you can see below, the air is contaminated slightly.
Note: The instrument manufacturer says 000 PPM - 003 PPM is considered the
lowest reading you can get since no meter can be within zero tolerance no matter
how expensive. So 006 PPM is not much, but remember it is under the floors of
the home! Also this furnace is 30 years old and well beyond it's life
expectancy.

Now to the all important consideration. Below we are taking a sample at the
register ( vent ). As you can see we are reading 040
PPM. This is telling us - Yes the furnace is making carbon monoxide and it in
fact is entering the living area through the duct system. This furnace MUST be
replaced. Also combustion air ducts need to be installed.

Note the brass shut off in the gas line. The new codes say this has to be
changed to a lever type. The one pictured requires the use of a wrench. In an
emergency there will be no time to find a wrench! Also note the silver box. This
is a fan-limit switch. It's function is two fold. It starts the furnace blower
when the furnace gets up to temperature, and it also shuts the burners back off
if the furnace over heats. This is your last line of defense if a blower motor
was to burn out. Without this switch operating correctly the furnace would get
red hot and ultimately probably start a fire or an explosion.

Below is the furnace blower wheel and motor. There is supposed to be a
furnace filter to the right of the blower assembly. Do you see one? Also note
the wheel and the end of the motor is FULL of dirt. There are supposed to be
openings all around the end of the motor so that the motor can be cooled!
Obviously, this dirt didn't just happen. This furnace has had NO maintenance for
years and as a result the motor runs a while then overheats and trips an
internal overload within the motor. However the burners are still burning. The
furnace gets red hot and eventually the fan-limit switch shuts the burners back
off. Good thing for this homeowner because if it didn't he or she might be
homeless or dead! Change your filter monthly and have the furnace inspected
yearly for safety! The service call is NOTHING compared to your life. Not to
mention the cost of replacing a furnace before necessary or the added costs of
higher fuel prices.

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